No surface can be made perfectly flat. Right? It’s next to impossible to make a perfectly flat surface. We have to have some tolerance on how flat a surface should be. That tolerance is called flatness tolerance. Let’s learn more about flatness tolerance in this article.
What Is Flatness Tolerance?
When a surface is perfectly flat ( Theoretical), all points of that surface should rest on the same plane. In practice, this is not possible. That is why most of the engineering drawings specify flatness tolerance. What that means is that how much deviation is allowed for the surface to deviate with respect to its perfectly flat form.
Flatness tolerance is a form tolerance. It can be used with or without a MMC modifier. No datum reference is required.
Since perfect flatness is not possible, flatness tolerance is specified on drawings so that the part can be flat enough to function properly. If any part is way out of the specified flatness tolerance, then it may not be accepted in production as it may not fulfil the purpose.
When flatness tolerance is specified on top of any dimensional tolerance, then the flatness tolerance is always less then than the dimensional tolerance.
Flatness is the 3D version of straightness tolerance and need to be measured all across the specified surface.
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Flatness Tolerance Zone
The flatness tolerance zone consists of two parallel planes that create the boundary within that all points of the specified surface should lie.
Flatness Tolerance Drawing Callout
Flatness can be specified with or without MMC or LMC modifier. Below are two examples that show how the flatness tolerance symbol is specified with and without MMC.
How to measure flatness?
The flatness of a surface can be measured by simply placing the part surface on a granite slab and running a height gauge over it. For accurate measurements, CMM’s are the best. Please make a note that you have to measure points all along the surface as its a 3D measurement and not a 2D measurement like straightness.
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When Flatness tolerance is used?
If you want to control the waviness of a surface but don’t want to have tight dimensional tolerance, then flatness tolerance can be a good option to achieve good parts. With flatness, you are specifying the amount of deviation allowed for your parts to function properly. Flatness tolerance is very useful when two parts are mating surface to surface and you don’t want any leak in between those parts.
Flatness Tolerance Examples
Lets assume that the red color surface is very important for the part as shown below. The red surface is going to mate with other parts and then bolts will be used to tighten those.
For the function point of view, the assembly should be leakproof. In that case, we need to give a flatness tolerance so that the red surface is relatively flat for having a surface to surface contact with the other part. The more the surface contact is, the lesser are chances for a leak. We may also need to use a gasket to make the assembly leak proof.
Conclusion: GD&T Flatness
That’s all about Flatness tolerance in this article. I hope I could able to give a brief about GD&T flatness in this article. If you still have some questions or queries, you are always welcome to put up your questions in the comment section and I will be happy to reply you back.
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Frequently Asked Questions ( FAQ)
What is GD&T Flatness Tolerance?
GD&T flatness tolerance is a form tolerance that controls the form of the surface and specifies the amount of deviation a surface can have against its true form.
Can I use MMC modifier in Flatness tolerance?
Yes, You can use MMC modifier in certain cases.
Do I need to have datum reference for flatness tolerance?
Flatness tolerance is a form tolerance does not need any datum reference.